Lubrication Pumps
Lubkraft lubrication pumps offer a dependable and high-quality solution for ensuring machinery operates at its best. Designed with precision, these auto-lubricating pumps deliver consistent and effective lubrication, minimizing wear and tear while prolonging the life of the machinery. Their sturdy construction and easy-to-use features make the auto lubrication pump a vital tool across various industries. With the Lubkraft lubrication pump, users can anticipate enhanced productivity and lower maintenance expenses.
L 603 M
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The compact L 603 M automatic lubrication pump consists of a housing with integrated motor, reservoir with stirring paddle, pump element with pressure-relief valve, filling nipple and electrical connection parts. It can drive up to three pump elements and operates according to a customer supplied, external control unit (pause and lubrication times).
Versatile and economical, this pump can be enhanced with low-level control. The L 603 M can supply up to 100 lubrication points, depending on line length.
Technical Data
Features and Benefits
• Reservoir size up to 60L available
• Powerful and robust pump
• Drives up to three pump elements
• C5M corrosion protection available
• Pump elements could be internally combined to one outlet
• CE certified
Typical Applications
Wind turbines / Renewable energy / Construction
Metering Devices
Lubkraft metering devices offer precise lubrication, making them ideal for challenging environments and an excellent choice for distributing lubricants. These devices come in various forms, including block-type, sandwiched-type, dual-line, and modular-type, catering to the needs of different lubrication systems.
LSV are single-block progressive devices designed to accurately divide incoming lubricant into predetermined individual quantities. LSV can operate under high back pressures and across a wide range of temperatures, with a maximum operating pressure of 350 bar. LSV metering devices come with 6 to 22 outlets, and monitoring can be done via a pin indicator for visual system monitoring or with a piston detector for electrical system monitoring.
LSV
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Features and Benefits
Typical Applications
Construction and mining / Farm machinery / Industrial equipment / Renewable energies
Technical Data
Control Units
In total loss lubrication systems, control units initiate the lubrication process, manage the interval between lubrication cycles, and assess system parameters. When issues arise, they provide one or more output signals or indicators to assist the machine operator in taking the necessary actions to safeguard the machine or system from significant damage.
• Sizes up to 22 outlets
• High operating pressure
• Available in different materials
• Exact lubricant metering
• Optionally equipped with visual monitoring pin or with
electrically monitored piston detector
LMJ
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The LMJ series features a compact, sandwich-type assembly and easily customizable design that can be tailor fit to meet a variety of specific lube amount requirements. Capable of handling grease grades up to NLGI #2.
Typical Fluids Handled
Oil or grease up to NLGI #2
Typical Applications
Machine tools / Textile / Glass and can machinery
Mobile equipment / Industrial machinery
Features and Benefits
• Space efficient – from 3 to 20 points from one block assembly
• Built-in outlet check valves ensure accurate lube delivery, everytime
• Alternate outlet on face of valves can befitted with optional performance indicators
• Can be easily accessorized with magnetic and electronic proximity switch cycle indicators to provide positive assurance of a successful lube event
• Space efficient – from 3 to 20 points from one block assembly
Technical Data
LXF
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Suitable for measuring element distributor of thin oil and grease, through progressive type plunger movement type lubricant to each of the oil outlet. Appearance is compact and strong, high flexibility, suitable for a variety of applications, small formfactor, narrow space movements in space.
LXF metering device is composed of three elements, at least a first block, a middle block and a tail block, can provide 3 to 24 lubrication point of lubrication. There are many sizes of displacement to choose from. Each oil outlet can be cross-port to double the quantity.
Mechanical and electronic sensors can be easily configured to provide positive assurance for successful lubrication.
Lubkraft LXF progressive metering device is the ideal solution for lubrication applications that require the precise metering device of small and medium lubrication doses in a compact, rigid space.
• The surface of the valve body is treated with nickel plated zinc, which has excellent corrosion resistance
• Compactness makes it particularly suitable for use in confined spaces
• The working status of metering device can be monitored
• Modular design is flexible and easy to maintain
• Rugged and efficient operation in harsh environments
Typical Applications
Construction and mining / Farm machinery / Industrial equipment
Features and Benefits
Technical Data
LSP series sets the industry standard for quality, reliability, and ease of use features. It was the original modular style series progressive divider valve and is still the best! The modularity allows for extreme flexibility of design and maintenance as the outlet pipe fittings are on separate base plate block from the metering piston block.
LSP
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• Quick change valve sections can be removed from the base assembly without disturbing any lube pipelines minimizing labor cost
and maximizing your machine run time
• Accessories such as magnetic and electronic proximity switch cycle indicators provide positive assurance of a successful lube event
• Alternate outlet on face of valves can be fitted with optional performance indicators, taking the guesswork out of troubleshooting
• Built-in outlet check valves ensure accurate lube delivery, everytime
Typical Fluids Handled
Oil or grease up to NLGI #2
Typical Applications
Mobile / Industrial / Food and beverage /
Wind / Construction machinery
Features and Benefits
Technical Data
The series LL-1 metering devices are for single-line, high-pressure automatic lubrication systems dispensing lubricants compatible with flouroelastomer packings and viscosity up to NLGI #2. Output is externally adjustable. An indicator stem permits visual check of metering device operation. Individual metering device can be removed easily for inspection or replacement.
LL-1
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• Equipped with manifolds from 1 to 6 ports (lubrication points)
• Output is externally adjustable
• Each indicator stem permits visual check of injector operation
• Individual metering devices can be removed easily for inspection or replacement
Features and Benefits
Typical Applications
Mining or mineral processing / Construction machinery / Steel / Heavy industry
Technical Data
LL-V
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The series LL-V metering devices are for single-line, high-pressure automatic lubrication systems dispensing lubricants compatible with flouroelastomer packings and viscosity up to NLGI #2. Output is externally adjustable. An indicator stem permits visual check of metering device operation. Individual metering device can be removed easily for inspection or replacement.
Technical Data
Mining or mineral processing / Construction machinery / Steel plants / Heavy industry
Typical Applications
Features and Benefits
• Equipped with manifolds from 1 to 6 ports (lubrication points)
• Output is externally adjustable
• Each indicator stem permits visual check of injector operation
• Individual metering device can be removed easily for inspection or replacement
LL-11
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The series LL-11 metering devices are designed for use in single-line, high-pressure automatic lubrication systems. They dispense lubricants that are compatible with fluoroelastomer packings and have a viscosity of up to NLGI #2. The output is externally adjustable, and there is an indicator stem that allows for a visual check of the metering device's operation. These devices are only available as a single unit with a 1/2 inch NPTF (F) inlet.
Construction machinery / Mining and mineral processing
Steel industry / Heavy industry
Features and Benefits
• Output is externally adjustable
• Indicator stem permits visual check of injector operation
• Maybe combined in a circuit of metering devices LL-32,
LL-V and/or LL-1
• Can be removed easily for inspection or replacement
• Includes fitting for filling feed lines via alternate outlet port
Typical Applications
Technical Data
The series LL-32 and LL-42 metering devices (injectors) were developed for single-line centralised lubrication systems dispensing grease up to NLGI #2 (LL-32), and oil to fluid grease (LL-42). Material are made of carbon steel nickel plated, stainless steel are also available.
The output is externally adjustable. The indicator stem allows for visual inspection of the metering device operation. Individual metering device can be easily removed for inspection or replacement.
LL-32 / LL-42
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Industrial automation / Food and beverage / Mobile on-road
Pulp and paper / Heavy industry / Machine tools / Construction
Wind energy / Oil and gas / Forestry / Marine
Typical Applications
Features and Benefits
• Shipped with manifolds from 1 to 4 ports to match number of lube points
• Output is externally adjustable
• Indicator stem permits visual check of operation
• Can be removed easily for inspection or replacement
• Available in stainless steel SAE 304
Technical Data
Designed for installation in manifolds, series L-351 single-port, pre-lubrication metering devices were developed for use with single-line, automatic lubrication systems for oil and fluid grease. When used in combination with 1 to 8 port manifolds, these metering devices provide flexible options for lubrication system design. Customized manifolds for series L-351 metering devices are available in carbon steel.
L-351
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Features and Benefits
• For use with manifolds having one to six ports to match number of lubrication points
• Provides flexible options for systems with remote single lubrication points or
multiple-port metering devices with up to six ports
• Select optional push-in or screw-in type nipples for feed line connections
• Choose separately manifold models with different thread sizes for main line connection and materials
• Current metering nipples are exchangeable to yield different output quantities
Typical Applications
Machine tools / Printing machines / Packaging industry / Textile industry
Technical Data
The durable LSG metering devices are designed for dual-line systems with pressures of up to 400 bar (5,800 psi). These metering devices are available with up to eight outlets, and each pair of outlets is equipped with an indicator pin for visual monitoring. Also, the LSG metering devices are available with low-wear proximity switches, or piston detectors, for electrical monitoring. Additional features include rust-resistant material or rust and acid resistant material.
LSG
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Typical Applications
Steel plants / Cement plants / Mining excavators
Features and Benefits
• Easy cross-porting with external screw to combine
• Solid block construction for durability and ease of replacement
• Operates effectively in a wide range of temperatures
• Easy to monitor
Technical Data
The durable LSL metering devices are designed for dual-line systems with pressures of up to 400 bar (5,800 psi). These metering devices are available with up to eight outlets, and each pair of outlets is equipped with an indicator pin for visual monitoring. Also, the LSL metering devices are available with low-wear proximity switches, or piston detectors, for electrical monitoring.
Additional features include rust-resitant material.
LSL
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Typical Applications
Steel plants / Cement plants / Mining excavators
• Easy cross-porting with external screw to combine
• Solid-block construction for durability and error-free exchange
• Operates effectively in a wide range of temperatures
• Easy to monitor
Technical Data
Features and Benefits
This control units is developed for single-line and series progressive centralised lubrication systems. Systems provides low-level, cycle monitoring and pressure faults.
Features and Benefits
LC-2200
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Typical Applications
Heavy industry / Mining / On-road vehicles / Off-road vehicles
• Easy to mount without having to open up the control box
• LED lights let you know what your system is doing at a glance
• Easy to read digital display makes it simple to program and monitor your equipment
• In-cab visual and audible alarms let the operator know your equipment needs attention. Or set up a remote alarm to alert service or maintenance staff
• Simple icon-based push buttons make programming easy
• Color coded wiring harness with flying leads and easy to follow wiring diagrams makes installations efficient
Technical Data
DU 1 are hydraulic change-over valves designed primarily for use in dual-line lubrication systems. These change-over valves alternately discharge lubricant, fed by the pump into one of the two main lines. The other line is connected to the return line connection of the pump. The switching pressure is adjustable.
DU 1
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Typical Applications
Ideal for small, electrically driven dual-line systems that
requires minimal monitoring.
Features and Benefits
• Reliable, even for hard grease
• Change-over process initiated automatically once preset pressure is reached
• Maximum operating pressure of 350 bar (5,076 psi)
• Various mounting positions
• Works effectively in temperatures ranging
from -20°C to 80 °C (- 4°F to 176 °F)
Technical Data
EDW End-of-line Pressure
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EDW end-of-line pressure switches are key components in a dual-line lubrication system. Designed to monitor the system, these switches detect the pressure at the end of the respective main line and start the change-over procedure. If the pressure at the end of the line is not reached within a specific period of time, a fault signal will be generated at the electronic control unit.
Typical Applications
Large dual-line systems / Steel mills / Cement plants /
Minerals and mining
Features and Benefits
• Controls proper functioning of the pump and change-over unit
• Monitors for leaks in the tube line system
• Available with limit switches or with electronic pressure switches with LED display
• Proven, rigid design for tough conditions
Technical Data
The MCP-1240 control equipment is dedicated to managing and controlling the automized lubrication system. The dedicated card installed inside controls the inlet and outlet signals of the entire system.
MCP-1240
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Features and Benefits
• Super large LED/LCD screen, simplicity of operator
• Chinese and English operating system
Technical Data
• Strong case for harsh environment
• Ability to customize the lubrication intervals, pause and the cycle count
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Straight fitting |
Hose stud Hose stud 90° |
Ferrule
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Angle fitting assembly |
Straight fitting assembly
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Pump elements |
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Grease filter |
Pump outlet assembly |
High pressure tube Plastic Helix |
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Tube-to-tube connector |
Manual grease filler pump
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Pressure relief valve |
Versatile design helps solve today’s lubrication challenges.
Temperature changes, changing grease types and challenging installation requirements are no problem for the G205 electric lubrication pump. With its flexible design, including adjustable pump elements and an ability to work with both injector-based and series progressive systems, G205 is a rugged, cost-effective pump designed to serve multiple markets and applications. The pump features three control choices, which means added flexibility for easy lube system set-up, operation and troubleshooting. The pump extends machinery life, reduces operating costs and increases productivity for usage in a wide variety of markets, including in-plant manufacturing, mobile and wind turbines.
G 205
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Typical Applications
On-road
Off-road
In-plant machine
Conveyor lubrication
Wind energy
Features and Benefits
• Advanced flow dynamics – helps to prevent grease separation
• Load minimizing drive – for longer life
• Adjustable stroke pump – ensures a custom fit
• Six reservoir sizes to select from – provides a custom fit
• The most advanced user controls in its class – allows you to customize for your unique needs
Technical Data
The L 203 lubrication pump is versatile, compact and economical and can supply up to 150 lubrication points, depending on the pipeline length. It consists of a housing with integrated motor, reservoir with stirring paddle, pump element with pressure relief valve, filling nipple and electrical connection parts. This powerful pump can drive up to three pump elements and can be equipped with a low-level control (with or without control panel).
L 203
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Typical Applications
Small- and medium-sized machinery / Combines, balers, forage harvesters
Rotating applications (wind turbines) / Mobile applications / General industries
Wheel loaders / Excavators
Features and Benefits
• Optional control printed circuit boards with different operating settings
• Range of reservoir types offered
• For DC or AC applications
• Variety of pumping elements for different output available
Technical Data
Compact and versatile, its unique rotary drive and modular gear set let you adjust the speed of the pump's motor to exactly fit your application. The motion of pump created by the electric rotary motor is converted into reciprocating pump motion, providing an efficient lubricant flow. Because of its rotary drive, the motor can be placed directly on the pump. As a result, the pump is so compact it fits almost anywhere. RotaryMaster FM pumps are optionally available incl. mechanical overflow prevention system to improve worker and environmental safety by helping to prevent hazards associated with reservoir overfilling.
Typical Applications
Mining and mineral processing
Construction machinery / Food and beverage
Paper mills / Steel plants
• Advanced technology: brushless DC motor
• Optional overflow prevention system to improve worker safety and minimize environmental concerns caused by overfilling
• Temperature and overload protection: durable and long-lasting product that reduces machinery downtime for maintenance; less repair costs
• Totally sealed: withstands washdowns
Features and Benefits
Technical Data
High-performance RotaryMaster FM hydraulic pumps combine rotary-driven pump motors with reciprocating pump tubes and flexible control features that perform in desert heat and arctic cold. The integrated control manifold adjusts the amount of lubricant and operating pressure.
The pump’s output is adjustable from 115 to 737 cm³/min (7 to 45 in³/min). RotaryMaster FM pumps are optionally available incl. mechanical overflow prevention system to improve worker and environmental safety by helping to prevent hazards associated with reservoir overfilling.
Technical Data
RotaryMaster FM Hydraulic
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Typical Applications
Construction machinery / Mining and mineral processing / Automotive industry / Food and beverage / Paper mills / Steel plants
Features and Benefits
• Increases pump life and simplify pump installation, operation and service
• Pump and reservoir combination models are automatically
level-sensor and shut-off system ready
• Premium choice pump for single-line parallel lubrication systems
• Flexible ranges of use pump only or pump and bucket with follower low- and high-level detection
• Optional overflow prevention system to improve worker safety and minimize environmental concerns caused by overfilling
• For desert heat and cold climates
The Lubkraft Compact RotaryMaster CDS automatic lubrication system delivers
high-capacity flow, robust durability and innovative control in a smaller footprint to extend uptime for today’s toughest earth-moving machines and users in the harshest environments.
Technical Data
RotaryMaster CDS
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Typical Applications
Aggregates / Mining
Construction / Hydraulic fracturing units
Typical Fluids
Oil and grease up to NLGI #2
G 101 automatic pump is an ideal small and medium grease pump. G 101 can be used in single line lubrication system. The outlet is placed on the left. The G 101 gauge assembly is compact and can be equipped with a pre-filled grease cartridge.
Advanced automatic pressure relief function, combined with L-351 quantitative valve and pressure switch forms a set of economic and applicable positive displacement system.
Especially suitable for machine tools, robotic arms and CNC machines.
Technical Data
G 101
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Features and Benefits
• Compact design
• For use in single line lubrication systems
• Operating preasure:10MPa
• CE certification
The LPU 01/02 high-pressure, high-volume pumps can be used as a supply pump unit for small to midsize dual-line systems or for progressive systems. Depending on the system layout, these electric pumps can supply lubricant at distances of up to 50 meters (54 yd) radius at a maximum pressure of 400 bar (5,800 psi) . Available with 15 or 30L reservoirs, these units are compatible with oil and grease up to NLGI #2 (NLGI #3 upon request) . Featuring one or two elements, the LPU 01/02 pumps work effectively in temperatures ranging from –20°C to 70°C thanks to the integrated stirring device.
LPU 01/02
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Typical Applications
Light to medium industrial applications / Mixing machines
Power plants / Reclaimers / Stackers
Features and Benefits
• Reliable
• Versatile
• Ultrasonic low and high level control options
• Free shaft end for use with other motors
Technical Data
L 212 / L 224
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The L 212 / L 224 is a high-pressure multi-line pump. It is capable of handling direct supply of lubrication points in multi-line systems or can be used as a automatic lubrication pump in large-sized progressive systems. The drive and eccentric shaft design, high-efficiency worm gear and minimal number of parts provide the pump with several advantages.
L 212 / L 224 pumps are available with a powerful, three-phase,
multi-range motor. Suitable for both grease and oil, the reservoir is offered with or without ultrasonic level control.
Technical Data
Features and Benefits
• High output per pump element
• High pressure even with difficult lubricants
• Due to the high element output, no element crossporting necessary
• Sturdy and durable pump series that operates in harsh environments
• Modular design
• Easy maintenance
Typical Applications
Machines with a high lubricant consumption / Tunnel boring machines / Mining
Rubber-mixing machines as a pump for plasticizer liquid
LPU 08/14/24
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The LPU 08/14/24 pumps are used primarily in dual-line systems or as supply pumps and have a maximum operating pressure of 400 bar (5,800 psi). Depending on the system layout, these electric pumps can supply lubricant at distances of up to 120 meters (131 yd) and more. Available with a 40, 60 or 100 L reservoir, the pressure LPU 08/14/24 pumps come standard with a pressure relief valve, check valve, lubricant filter and a pressure gauge.
These robust units operate effectively at temperatures ranging from –20 °C to 80 °C
(–4 °F to 176 °F) thanks to the integrated stirring device.
Technical Data
Typical Applications
Cement plants / Steel plants / Power plants / Mining / Large machines
Features and Benefits
• Reliable
• Simple to service
• Three options for high lubricant output
• Ultrasonic low and high level control options
• Built-in lubricant filter
PMO-12 is a multi-point piston pump operated by a cam system and designed to feed several independent lines up to a maximum of 12 outlets. Characterised for its robustness and reliability, it is particularly suitable for lubricating systems installed in difficult environments.
The pump is designed to supply single-point lubrication systems in agricultural machinery and various kinds of machinery for use with oil.
The PMO-12 pump is designed to operate with a maximum of six pistons, which are easily adjustable on 12 outlets.
The pump is designed for merging outlets (to be defined during the order phase); the same will be provided directly to the merged outlets according to your specifications. Merging the two outlets will allow for the nominal flow rate of a single outlet to be doubled.
Features and Benefits
• Improve machine reliability
• Significantly reduce maintenance costs
• The reservoir can be placed within 0.5 m above or below the pump
• The PMO-12 pump can operate for up to 1000 hours without oil and will not get stuck without refueling
• Single-piston flow regulation is simple and fast
• The piston and flow are regulated parallel to the outlet
• The PMO-12 pump is reversible, which means that its direction of rotation is not affected by mechanically driven steering
Technical Data
Adjustable automatic oil lubrication system for bearings, chains, and sprockets, specifically designed for agricultural equipment. This system is compact, durable, and uniquely designed to provide stable performance in harsh environments.
The PMC is a highly cost-effective chain lubrication system characterized by its strong structure and reliable use, making it especially suitable for installation in harsh environments. The pump is designed to supply diluted oil to single-point lubrication equipment for agricultural vehicles and various machinery.
The PMC is a mechanically driven pump powered by the rotating shaft of agricultural machinery. It features a unique patented cam design, and 8 gears which adjust the output frequency of the pump.
Features and Benefits
• A choice of reservoirs
• No motor and controller required, synchronized with the chain drive
• Significantly reduce maintenance costs
• Pump operated by adjustable cam or reciprocal machine cycle
• Metered lubrication of each area as required
• Easily adjustable overall output to suit varying operating conditions via unique adjustable cam offering a choice of 8 preset outputs
• Protected nylon brushes ensure a reliable and accurate feed of oil onto the chains ensuring pins are well lubricated
• The pump is extremely robust and suitable for use in harsh environments
• A single system lubricants bearings and chains of any size in any combination
Simple design, strong structure, easy to install, especially suitable for agricultural machinery.
Use in harsh environments. The PMP lubrication system made up of a 4 or 7 litre reservoirs with suction filter, metering pieces and brushes. The demand of each lubrication point can be adjusted by adjusting the metering parts .The volume can be set, and the total system can also be adjusted by the PMP plunger.
The PMP system is especially suitable for the chain lubrication requirements of agricultural equipment such as round baler and harvester. The push rod is driven by the drive device on the side of the agricultural equipment rear compartment door. The drive system follows the stroke of the piston (15mm maximum) and the maximum number of strokes (5 trokes/minute).
PMP lubrication pumps are also suitable for other lubrication requirements, such as gearbox, guide rail, chain, etc., and also for applications that need to maintain constant pressure lubrication.
PMP
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Features and Benefits
• No motors and controllers needed • Significantly reduce maintenance costs
• Simple installation and compact • Metered lubrication of each area as required
Monitoring Devices
A range of devices capable of generating visual or electronic signals can be modified for use in monitoring device. These signals are evaluated by electronic control and monitoring systems, which then relay the necessary information to the machine's control unit or the operator.
Fittings and Accessories
Lubrication fittings and accessories are essential tools that serve significant functions. With lubkraft top-notch fittings and accessories, your valuable machinery and equipment will operate smoothly and efficiently, helping to avoid expensive breakdowns and downtime.
L 205 Multi-line
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The L 205 high-pressure, multi-line pump can supply lubricant directly to lubrication points or can be used as automatic lubrication pump in large-sized progressive systems. It can drive up to five elements, which are available in varying sizes for optimum adaptability. The pump’s drive and eccentric shaft design, high-deficiency worm gear, minimal number of parts and multi-range motor provide several advantages. L 205 pumps are available with a three-phase flange mount and
multi-range motor or with a free shaft end for use with other motors. Various gear ratios and reservoir sizes with or without level control are offered.
Technical Data
Features and Benefits
• High output per pump element
• High pressure even with difficult lubricants
• Due to the high element output, no element crossporting necessary
• Sturdy and durable pump series that operates in harsh environments
• Modular design
• Easy maintenance
Typical Applications
Stationary machines with a high lubricant consumption
Turbines in hydro-electric power plants
Needling machines
Screens and crushers in quarries
Protecfire Engineering Pte Ltd
11 Changi North Street 1
#03-08 Singapore 498823
Tel. +65 62445880
E-Mail: sales@protecfire.com.sg
Protecfire GmbH
Headquarters & Factory
Weidekamp 10 D-23558
Lübeck - Germany
Protecfire (Langfang)
Fire Systems Technology Co., Ltd.
Building 8. Satellite Navigation Industrial Park
Guan Xinxing Industrial Park, Langfang City
Hebei Province China 065500
Tel . +86 316 5929119
Fax . +86 316 5922569
Email: sales@protecfirechina.cn